Setup Lab
Spindle alignment
Measure spindle-axis direction under realistic load, then verify how wheel bore clearance, seating, and runout affect the actual wheel plane.
ILLUSTRATED TOE AND CAMBER
Declare the view and sign before reading an angle.
rolling without slip: v = ωr | rpm = 60v / (2πr)
- Δ
- gauge-point difference with a declared positive direction
- s
- gauge span in the same length unit
- θ
- toe or camber angle for the named view
- v, r, ω
- m/s, effective radius m, and rad/s
Illustrative examples, not targets
A 0.020 in difference over a 6.000 in span gives θ ≈ 0.191°. The sign is meaningless without view and point order. At v = 15 m/s and r = 0.165 m, ideal rolling speed is about 90.9 rad/s or 868 rpm.
LOADED MEASUREMENT
A gauge reading includes the fixture.
- Triangulate and check the support plane first.
- Calibrate or zero against a verified bar in the same orientation.
- Apply representative load without hidden side force.
- Record toe from above and camber from the front with sign convention.
- Reverse the gauge where possible to expose zero offset.
- Repeat after final cable and fastener state; verify steering and braking.
GARAGE WORKSHEET
The minimum record needed to act on this guide.
QUESTION THIS STATION ANSWERS
Where does each loaded spindle or wheel-plane reference point in top and front view under one declared sign convention?
BRING
- Rigid loaded alignment stand or verified equivalent
- Calibration or zero bar plus an in-range indicator, gauge, or angle method
- Four-position results sheet and wheel/runout rotation log
LOCK BEFORE READING
- Triangulation and cross-plane checks complete
- Representative load, steering neutral, final cable and clamp state
- Named gauge points, span s, viewing direction, and positive sign
WRITE THE RAW RECORD
- LF, RF, LR, and RR toe/camber readings with raw Δ and span
- Zero-bar result before and after, plus reversed-gauge check where possible
- Wheel-plane readings at multiple rotations kept separate from spindle-axis readings
DECISION GATE
A nonzero reading is not permission to bend. First determine whether the signal follows the gauge, fixture, wheel rotation, clearance, or spindle; then obtain the division-specific legal correction path.
VERIFY NEXT
Verify free steering and braking, repeat after final torque, then compare controlled roll or timed trials.
WHAT YOU ARE ALIGNING
Spindle-axis direction influences but does not uniquely define the wheel plane.
The spindle is the round axle end that carries the wheel. Its direction influences wheel-plane toe and camber, but it does not uniquely determine either one. Bore-to-spindle clearance, thrust-face seating, bore or wheel-face runout, wheel deflection, and measurement contact can make the rotating wheel plane differ from the spindle axis.
A perfectly triangulated axle bar can still have a spindle pointing inward, outward, upward, or downward. Conversely, a spindle reading alone cannot prove the loaded wheel plane. Record both kinds of reference when the legal method permits.
Toe
Viewed from above, compare named front and rear points on a declared spindle, gauge, or wheel-plane reference.
Camber
Viewed from the front, compare named upper and lower points. Axle and wheel-system flex under full race load can change the result.
Declare the sign: write the view, left or right side, reference surface, point order, gauge span, and positive direction. For example, “positive Δ means the forward gauge point is farther outward than the rear point” is a convention, not a target.
LOADED ALIGNMENT
Simulate the condition the car sees on the hill.
Axles flex when the complete car and driver load them. Steering cable tension can also pull the front axle rearward, and final kingpin torque changes the washer stack. Therefore, an unloaded bench reading is only a starting point.
- Triangulate the axle square stock and measure the cross-plane state.
- Set the steering wheel, cables, and front axle in repeatable neutral.
- Apply representative load at the wheel locations with an approved stand, fixture, or wheels.
- Measure spindle-axis direction from a repeatable declared reference and sign convention.
- Where the legal method permits, rotate and separately verify the actual wheel-plane reference to expose clearance or runout.
- Recheck after final torque and cable tension.
- Confirm with a controlled roll or timed track test.
Zero Error describes its alignment stand as simulating wheel load so a gauge reads the axle in a loaded condition. That is the important principle, whether a team uses that product or a verified equivalent fixture.
LEGAL BOUNDARY
Do not confuse measurement with permission to bend.
NDR's current posted car rules allow only specifically listed axle work in each division, such as spindle polishing, rust removal, and triangulation marks in Stock and Super Stock. Some Masters provisions differ. ISBD has its own plans and inspection standards. A technically effective spindle correction can still be illegal.
Before altering any axle, identify the exact sanctioning organization, division, axle stamp/year, and current plan. When the text is unclear, get a written ruling from the race authority.
SOURCES & FURTHER READING
Check the primary material.
- Zero Error Soap Box Derby alignment stand Manufacturer description of a loaded alignment fixture. Product availability and price can change.
- National Derby Rallies rules hub Official NDR landing page, 2025 tail-weight update, rule books, and inspection links.
- ISBD Masters build plans, July 2026 Current official build plan linked from the division hub. Use it directly; this site does not reproduce it.
- Zero Error forum archive: Kingpin torque load distribution Historical 2009 technical discussion with conflicting torque views. Treat as archive material.
- OpenStax University Physics: Rolling motion University-level reference for translation, rotation, angular speed, and rolling without slipping.
- NIST Engineering Statistics Handbook: Uncertainties of calibrated values NIST guidance on uncertainty in future results corrected by a calibration curve, including calibration-curve and future-measurement contributions. It does not characterize the whole Derby measurement process by itself.